Home-Common fault

Symptoms

Failure Reasons and Counter Measures

Cannot start up

Trial start failed

low or unstable rotating speed

Low voltage freq
uency or indi
cation of zero

Auxil
iary device does not work

No output from the gene
rator set

Low oil pres
sure

High water tempe
rature

over speed

Low fuel level

Battery 

alarms

Dark air from the engine

Abnor
mal noise from the engine

Reasons

Counter measures

The circuit works abnormally

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Insufficient battery power

Examine and charge the battery. If necessary, replace the battery

battery connector is rusty or cable connection is loose

Examine connector of the connecting cable, tighten the nut, replace seriously rusty connecting terminal and nut

Cable connection is poor or, charger or battery break down.

Examine the connection between the charger and the battery

Start-up motor fails

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Insufficient fuel in engine cylinder

Examine fuel tank and fill the fuel tank

Air in the fuel line

bleed the air in the fuel system

Fuel filter is blocked

Replace the fuel filter

Fuel system works abnormally

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Air filter is blocked

Replace air filter

Ambient temperature is too low

Check oil viscosity and trademark

Speed adjuster works abnormally

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Start-up circuit of the control screen fails

Examine the start-up or stop circuit of the control screen

Ambient temperature is too low or the engine is not warmed up

Examine the warm-up system of the engine, run the engine without load so as to reach the running temperature

AVR/DVR works abnormally

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Rotating speed of the engine is too low

Examine the engine speed adjuster

Indicating instrument fails

Examine the instrument and if necessary, replace the instrument

Instrument connection fails

Examine the instrument connecting return circuit

Overload

Decrease the generator set load

Overload and tripping

Decrease the generator set load and measure whether the ambient temperature is too high

Short circuit or overload caused tripping

Examine the output equipment and return circuit of the generator set

Auxiliary device works abnormally

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No power

Check the power loop

Oil level is high

Discharge the redundant oil

Short of oil

Add oil to the crankcase oil tray and examine oil leakage

Oil filter is blocked

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Abnormal oil pump working

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Short of coolant

Examine the coolant level of the water tank and liquid leakage after the engine is cooled. If necessary, supplement the coolant

Water pump fails

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Sensor, control screen or wire connection fails

Examine whether the connecting line between the sensor, control screen and the earthing are loosened or broken; examine whether the sensor needs to be replaced

Water tank/intercooler is blocked or too dirty

Examine and clean the water tank and examine some stuff blocking air circulation

Other possible failures

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